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The fatigue analysis indicates a safety factor of 2.3 at the mounting interface (Node 1724), exceeding the required 1.5 minimum. The 15% stress concentration at the fillet radius correlates with previous design iterations. Recommended mitigation: Increase radius to 5mm (current 3mm) to reduce peak stresses by approximately 22%.
Vibration testing completed across 3 axes (X,Y,Z) with 12 accelerometers. All measured frequencies remained below the 85Hz resonance threshold. Notable observation: 2.3g peak at 62Hz (Z-axis) during sweep 4, within 10% of simulation predictions.
